Freud Mortising Router Bit 16-502 5/8 Inch Top Bearing (1/4 Inch Shank Down Shear TiCo Carbide Perma-SHIELD 24000 RPM Template Hinges Dadoes)
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Freud 16-502 5/8 Inch Top Bearing Down Shear Mortising Router Bit
The Freud 16-502 is a 5/8-inch overall cutting diameter shank-mounted top bearing mortising router bit engineered for precise template-guided hinge mortising, hardware pocketing, and dado jointing. Built with a 1/4-inch shank and a 3/4-inch carbide height, this 2-cutter tool utilizes down-shear tip geometry to press wood fibers downward during routing to prevent top-surface tearout. Tipped with TiCo™ Hi-Density Micrograin Carbide and sealed with a non-stick red Perma-SHIELD® coating, it operates reliably at rotational speeds up to 24,000 RPM across handheld routers, router tables, or CNC machinery in solid hardwoods, softwoods, plywood, and veneers.
Best Used For:
- Template-Guided Hinge & Hardware Mortising: Routing identical hinge recesses and locksets using top-mounted pilot bearings against surface jigs.
- Clean-Edge Dado & Groove Milling: Machining flat-bottomed dado channels and cabinet shelving grooves without splintering delicate face veneers.
- Shallow Pattern & Pocket Routing: Cutting intricate interior cutouts and flush hardware pockets using custom wooden or acrylic templates.
Key Performance & Safety Features
- Shank-Mounted Precision Top Bearing: Smooth-running ball bearing rides directly against template guides for exact, repeatable mortise shapes.
- Down-Shear Cutter Geometry: Angled carbide tips force surface wood fibers down to guarantee clean, splinter-free top edges.
- TiCo™ Hi-Density Micrograin Carbide: High-density carbide tips maintain extreme edge sharpness and resist abrasive wear across dense composite woods.
- Perma-SHIELD® Non-Stick Coating: Protective fluoropolymer coating reduces operating friction, pitch accumulation, and rust corrosion.
- Deep Waste-Clearance Center Gullets: Milled center gullet design ejects wood chips quickly to prevent clogging, heat buildup, and scorching.
- 24,000 RPM High-Speed Rating: Computer-balanced cutter body provides smooth, chatter-free passes at elevated spindle speeds.
What's Included
- (1) Freud 16-502 5/8" Top Bearing Down Shear Mortising Router Bit with 1/4" Shank
Technical Specifications
| Brand Manufacturer | Freud® Tools |
| Model Part Number OEM SKU | 16-502 |
| Overall Cutting Diameter (D) | 0.625 inches (5/8" / 15.9 mm) |
| Shank Diameter (A) | 0.250 inches (1/4" / 6.4 mm) |
| Carbide Cutting Height (h) | 0.750 inches (3/4" / 19.1 mm) |
| Overall Tool Length (H) | 2.438 inches (2-7/16" / 61.9 mm) |
| Pilot Bearing Location | Top Bearing / Shank-Mounted Pilot Bearing |
| Cutter Flute Angle Geometry | Down-Shear Cutting Style |
| Number of Carbide Cutters | 2 Flute Carbide Cutters |
| Maximum Operating Speed | 24,000 RPM |
| Body Protective Coating | Red Perma-SHIELD® Non-Stick Fluoropolymer |
| Cutter Metallurgy Material | TiCo™ Hi-Density Micrograin Carbide Tipped |
| Primary Machine Compatibility | Handheld Routers, Router Tables, CNC Routers |
Pro-Tip: Before starting your cut, ensure the top pilot bearing is clean and spins freely; a sticking pilot bearing can friction-burn template walls and introduce inaccuracy into your template mortising passes.
