Freud Router Bit 99-861 1/2 Inch Shank Ogee Rail Stile (1-11/16 Adjustable Groove TiCo Carbide Extended Tenon Cabinet Door Wood Milling Tool Unit)
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Freud 99-861 1-11/16" Premier Adjustable Ogee Rail & Stile Router Bit
The Freud 99-861 1-11/16-inch premier adjustable rail and stile router bit shapes classic decorative ogee profiles and interlocking frame joints across hardwood and softwood door stock from 5/8-inch to 1-1/4-inch thickness. Engineered with micro-grain TiCo high-density carbide cutting edges, patented extended tenon capability, and a precision shim adjustment system that micro-adjusts panel grooves from 7/32-inch to 3/8-inch, this 1/2-inch shank bit operates safely up to 16,000 maximum RPM in table-mounted routers. Outfitted with shear-angle cutter geometry to eliminate wood tear-out and Freud's heat-reducing Perma-SHIELD non-stick coating, it equips custom cabinetmakers, architectural millworkers, and furniture craftsmen with flawless, rattle-free frame-and-panel door joinery.
Best Used For:
- Cabinet and Entry Door Frame Construction: Milling interlocking rail and stile joints with classic decorative ogee edge profiles on solid wood frame-and-panel assemblies.
- Variable Thickness Center Panel Fitting: Micro-adjusting internal slot widths from 7/32-inch for thin plywood veneer panels up to 3/8-inch for solid raised panels without loose rattling.
- Heavy-Duty Extended Tenon Joinery: Milling strong, long structural tenons for oversized passage doors and commercial furniture frames by removing the top rail cutter.
Key Performance & Safety Features
- Precision Shim Adjustment System: Integrated interlocking spacing shims permit micro-tuning of panel slot widths from 7/32-inch to 3/8-inch for exact panel fitment.
- Patented Extended Tenon Capability: Modular cutter layout allows woodworkers to mill extra-long tenons with increased glue surface area for maximum joint stability.
- TiCo High-Density Micro-Grain Carbide: Custom titanium cobalt carbide formulation retains sharp cutting margins through dense hardwoods and abrasive composite materials.
- Anti-Tearout Shear Angle Geometry: Angled cutting flutes shear cross-grain and end-grain fibers cleanly to produce a glass-smooth surface finish with zero blowout.
- Perma-SHIELD Non-Stick Thermal Barrier: Proprietary red coating prevents frictional heat buildup, resists resin gumming, and protects the steel body from corrosion.
- Heavy-Duty 1/2-Inch Anti-Vibration Shank: Precision-machined steel shank ensures rotational stability and resists spindle deflection under heavy shaping loads.
What's Included
- (1) Freud 99-861 1-11/16" Premier Adjustable Ogee Profile Rail & Stile Router Bit (1/2" Shank)
- (1) Set of Precision Steel Adjustment Spacing Shims
Technical Specifications
| Manufacturer | Freud America Inc. (Bosch Group) |
| Model Number | 99-861 |
| Product Classification | Premier Adjustable Rail & Stile Router Bit |
| Architectural Profile Style | Classic Ogee Profile |
| Overall Cutter Diameter | 1.6875 inches (1-11/16 in / 42.86 mm) |
| Shank Interface Diameter | 0.500 inches (1/2 in / 12.7 mm) |
| Overall Assembly Length | 3.8125 inches (3-13/16 in / 96.84 mm) |
| Profile Large Radius | 0.2031 inches (13/64 in / 5.16 mm) |
| Workpiece Stock Thickness Range | 0.625 in to 1.250 in (5/8" to 1-1/4" Wood Stock) |
| Adjustable Groove Width Range | 0.21875 in to 0.375 in (7/32" to 3/8" Panel Slots) |
| Maximum Rotational Speed | 16,000 RPM Maximum |
| Cutting Edge Metallurgy | TiCo High-Density Micro-Grain Carbide |
| Thermal Coating Technology | Perma-SHIELD Non-Stick Red Coating |
| Compatible Tool Platforms | Table-Mounted Routers with Fence Only |
Pro-Tip: When cutting rail ends on your router table, use a sacrificial push block or dedicated coping sled firmly against the fence; supporting the end-grain fibers as they exit the cutter prevents tear-out on the delicate ogee profile shoulder.
