Klein Tools Cable Cutter 63041TH 25 Inch Forged Steel Hook Jaw (500 MCM Copper 750 MCM Aluminum 1 3/8 In Capacity Fiberglass Handles USA)
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Klein Tools 63041TH 25-1/2 Inch Heavy-Duty Fiberglass Handle Cable Cutter
The Klein Tools 63041TH is a 25-1/2-inch manual shear cable cutter engineered to slice through large-diameter 500 MCM copper and 750 MCM aluminum cables up to 1-3/8 inches in diameter. Forged in the USA from custom tool steel, its replaceable hook-jaw blades grab and encircle cable bundles to execute burr-free cuts without crushing conductor strands. Fitted with lightweight structural fiberglass handles, black-oxide coated jaws, and heavy-duty vinyl grips, this industrial shear cutter maintains rounded cable ends for immediate insertion into lugs and distribution terminal blocks.
Best Used For:
- Commercial Service Entrance Installation: Shearing 500 MCM copper feeder cables cleanly without flattening strands prior to lug crimping.
- Utility-Scale Aluminum Distribution: Cutting 750 MCM aluminum supply lines and underground secondary distribution cables on industrial jobsites.
- Industrial Control Panel & Transformer Wiring: Trimming large-gauge flexible copper conductors inside tight electrical enclosures and switchgear.
Key Performance & Safety Features
- 500 MCM Copper & 750 MCM Aluminum Capacity: Shear-action hook jaws cut soft copper up to 500 MCM and aluminum up to 750 MCM (1-3/8" max diameter).
- Replaceable Forged Tool Steel Blades: High-alloy hook jaws grab cable to deliver square, burr-free cuts (replacement blade Cat. No. 63081).
- High-Strength Fiberglass Handles: Lightweight fiberglass construction supplies extreme leverage while reducing operator fatigue during repetitive overhead cuts.
- Black-Oxide Protective Coating: Heat-treated forged steel jaws feature a black-oxide finish for corrosion resistance and field durability.
- Precision Pin-Set Hinge Bolt: Rugged pivot bolt and pin-set nut maintain exact blade alignment and tension throughout heavy usage cycles.
- Heavy-Duty Non-Slip Vinyl Grips: Ergonomic textured handle grips incorporate protective rubber sleeves to prevent hand slippage in wet conditions.
What's Included
- (1) Klein Tools 25-1/2" Heavy-Duty Cable Cutter (63041TH)
- (2) Protective Rubber Handle Sleeves
Technical Specifications
| Brand Manufacturer | Klein Tools® |
| Model Part Number OEM SKU | 63041TH |
| Maximum Copper Cable Capacity | 500 MCM (Soft Copper) |
| Maximum Aluminum Cable Capacity | 750 MCM (Aluminum) |
| Maximum Cable Outside Diameter | 1.375 inches (1-3/8" / 3.5 cm) |
| Overall Tool Length | 25.50 inches (25-1/2" / 64.8 cm) |
| Jaw Material Metallurgy | Forged US Alloy Tool Steel with Black-Oxide Finish |
| Handle Shaft Material | High-Strength Lightweight Structural Fiberglass |
| Handle Grip Coating | Heavy-Duty Non-Slip Textured Vinyl with Rubber Sleeves |
| Replacement Blade Catalog SKU | Cat. No. 63081 Replacement Blade Set |
| Insulation Rating Notice | Not Insulated (Do Not Use On Live Electrical Circuits) |
| Assembled Net Tool Weight | 5.30 lbs (2.40 kg) |
| Country of Origin | United States of America (USA) |
| Global Trade Item Number GTIN | 00092644630040 |
Pro-Tip: Position large 500 MCM or 750 MCM cables as deep into the throat of the hook jaws as possible before applying handle force; utilizing the full curvature of the hook prevents cable slippage and yields maximum cutting leverage.
