Klein 60863BR gray non-vented full brim safety hard hat featuring PC/ABS composite construction and integrated strap-free headlamp mounting brackets.
Infographic highlighting key features of the Klein 60863BR hard hat including full brim style, front headlamp mount, and 6-point ratchet suspension.
Diagram illustrating Type 1 Class E protection standards on the Klein 60863BR hard hat for top, side, and lateral deformation safety up to 20kV.
Diagram showing adjustable suspension brackets on the Klein 60863BR hard hat designed to provide a customizable and secure fit.
Step-by-step instruction guide demonstrating how to release, adjust, and lock the suspension bracket keys on the Klein 60863BR hard hat.
Front profile view of the Klein 60863BR gray hard hat highlighting the patented built-in accessory mount for strap-free headlamp attachment.
Side view of the Klein 60863BR gray full brim hard hat displaying the stamped Klein Tools logo and universal accessory slots.
Side profile of the Klein 60863BR gray non-vented hard hat displaying the solid PC/ABS shell engineered for 20kV electrical dielectric isolation.
How to Adjust A Hard Hat promotional video
Klein Tools Hard Hats promotional video
Klein 60863BR gray non-vented full brim safety hard hat featuring PC/ABS composite construction and integrated strap-free headlamp mounting brackets.
Infographic highlighting key features of the Klein 60863BR hard hat including full brim style, front headlamp mount, and 6-point ratchet suspension.
Diagram illustrating Type 1 Class E protection standards on the Klein 60863BR hard hat for top, side, and lateral deformation safety up to 20kV.
Diagram showing adjustable suspension brackets on the Klein 60863BR hard hat designed to provide a customizable and secure fit.
Step-by-step instruction guide demonstrating how to release, adjust, and lock the suspension bracket keys on the Klein 60863BR hard hat.
Front profile view of the Klein 60863BR gray hard hat highlighting the patented built-in accessory mount for strap-free headlamp attachment.
Side view of the Klein 60863BR gray full brim hard hat displaying the stamped Klein Tools logo and universal accessory slots.
Side profile of the Klein 60863BR gray non-vented hard hat displaying the solid PC/ABS shell engineered for 20kV electrical dielectric isolation.
How to Adjust A Hard Hat promotional video
Klein Tools Hard Hats promotional video
KLEIN TOOLS

Klein Tools Hard Hat 60863BR Gray Non Vented Full Brim Safety Helmet (Class E 20kV Type 1 6 Point Ratchet Suspension ANSI Z89 1 PC ABS)

Only 2 left
SKU: 60863BR
$49.99 USD

Description

Klein promotional logo logout

Klein Tools 60863BR Non-Vented Full Brim Class E Safety Hard Hat

The Klein Tools 60863BR is a non-vented full brim Type 1 hard hat engineered to provide Class E dielectric isolation tested up to 20 kV for high-voltage power generation, substation maintenance, and commercial electrical construction. Manufactured from high-impact PC/ABS polymer, this gray protective safety helmet features an open-frame 6-point ratchet suspension harness with a soft pivoting neck pad for improved airflow and clearance over ponytail or bandana obstacles. Patented front and rear accessory slots hold compatible Klein headlamps securely without straps or zip ties, while universal lateral slots accommodate ear defenders and protective face shields for complete site safety.

Best Used For:

  • High-Voltage Substation & Utility Maintenance: Insulating lineworkers and maintenance technicians against electrical shock hazards up to 20 kV in Class E testing environments.
  • Industrial Facility Construction & Demolition: Protecting personnel from overhead falling object impacts and lateral force strikes across heavy construction zones.
  • 360-Degree Overhead Weather & Sun Protection: Blocking direct sunlight, overhead rain, and dropping debris using an all-around full brim rim profile.

Key Performance & Safety Features

  • Class E Dielectric Isolation: Solid non-vented shell architecture tested up to 20 kV to satisfy ANSI Z89.1-2014 and CSA Z94.1-15 Type 1 electrical safety standards.
  • Strap-Free Accessory Mounting Brackets: Patented front and rear slots hold compatible Klein headlamps directly onto the shell without elastic straps or zip ties.
  • 6-Point Open-Frame Suspension: Flexible open-frame harness distributes impact energy evenly while maintaining air circulation across the top of the head.
  • Glove-Friendly Ratchet Dial: Oversized adjustment wheel turns smoothly with heavy work gloves, supported by a pivoting soft neck pad for a custom fit.
  • Machine-Washable Padded Comfort Liners: Removable, sweat-wicking top pad and sweatband absorb moisture and clean easily for long-term jobsite hygiene.
  • Universal Side Accessory Ports: Side slots support quick clip-in installation of hearing protection muffs, face visors, and thermal liners.

What's Included

  • (1) Klein Tools 60863BR Non-Vented Full Brim Safety Hard Hat (Gray)
  • (1) 6-Point Ratchet Suspension Harness with Padded Liners
  • (1) Set of High-Visibility Reflective Stickers
  • (1) User Instruction Manual

Technical Specifications

Brand Manufacturer Klein Tools®
Model Part Number OEM SKU 60863BR
Impact Protection Classification ANSI Z89.1-2014 / CSA Z94.1-15 Type 1
Electrical Isolation Rating Class E (Tested up to 20 kV Dielectric Voltage)
Helmet Brim Style Full Brim (360-Degree Coverage)
Shell Venting System Non-Vented Solid Shell
Suspension System Mechanism 6-Point Open-Frame Ratchet with Pivoting Neck Pad
Hat Size Adjustment Range Head Sizes 6.5 to 8 (20.5" to 25" Circumference)
Accessory Mounting Ports Front/Rear Patent Mounts & Dual Universal Side Slots
Shell Metallurgy Polymer PC / ABS High-Impact Composite Plastic
Shell Color Finish Gray
Overall Tool Length Dimension 12.50 inches (31.8 cm)
Overall Tool Width Dimension 10.70 inches (27.2 cm)
Overall Tool Height Dimension 6.50 inches (16.5 cm)
Assembled Net Tool Weight 17.6 oz / 1.10 lbs (499 g)
International Testing Compliance EN397:2012+A1:2012 (LD), EN12492:2012 Impact Requirements
Country of Origin Made in the USA with Global Components
Global Trade Item Number GTIN 00092644030574

Pro-Tip: Before wearing your hard hat in cold weather, ensure your winter thermal liner fits underneath the suspension harness without compromising the ratchet fit. Keep the suspension flush against your head to maintain Type 1 impact resistance and Class E dielectric isolation integrity.